Manufacturing Capabilities
Comprehensive precision manufacturing services from prototype to production. Advanced CNC machining, casting, and surface treatment capabilities.
Our Processes
Manufacturing Processes
State-of-the-art equipment and proven processes for exceptional results
CNC Turning & Milling
High-precision CNC turning and milling operations for complex components. Our Japanese CNC machines deliver exceptional accuracy for optical and semiconductor industry requirements.
Equipment
Capabilities
- CNC Turning & CNC Milling
- Tolerance: ±0.005mm
- Surface finish: Ra 0.4μm
- Complex multi-axis operations
Applications
- Lens module components
- Precision mirror mounts
- Optical structural parts
- Semiconductor bonding parts
5-Axis Milling
Complex geometry machining with simultaneous 5-axis control using Heidenhain iTNC530 system. Ideal for optical mounts, precision structural components, and intricate parts requiring multi-surface machining in a single setup.
Equipment
Capabilities
- Heidenhain iTNC530 control system
- Positioning accuracy: ±0.003mm
- Complex contour machining
- Undercut and cavity machining
Applications
- Optical mirror mounts
- Precision structural parts
- Defense system components
- Medical device parts
Casting & Forging
Die casting, lost-wax (investment) casting, forging, and extrusion for near-net-shape production. Cost-effective solutions for complex geometries from prototype to mid-volume production.
Equipment
Capabilities
- Die Casting & Lost-wax Casting
- Forging & Extrusion
- Fine Blanking / Stamping
- Weight range: 10g - 25kg
Applications
- Housing components
- Complex brackets
- Heat sinks
- Structural parts
Precision Machining
Specialized precision processes including grinding, broaching, wire cutting (EDM), honing, and laser cutting & engraving for the most demanding applications.
Equipment
Capabilities
- Precision Grinding & Broaching
- Wire Cutting (EDM): ±0.002mm
- Honing for surface finish
- Laser Cutting & Engraving
Applications
- Hardened tool steel parts
- Precision internal shapes
- Fine surface requirements
- Marking and identification
Injection Molding for Vision Components
Precision injection molding services for optical and vision system components. We work with various plastic materials to produce high-quality parts that meet the stringent requirements of the optical industry.
Equipment
Capabilities
- High-precision plastic molding
- Various engineering plastics
- Optical-grade surface finish
- Tight tolerance control
Applications
- Vision system housings
- Optical component mounts
- Lens holders and frames
- Camera module parts
Anti-static Electricity Plastic Tray
Custom-designed anti-static plastic trays with 3D dimensional patterns for secure component handling. Made from recycled PET material with long-lasting anti-static properties for both in-house use and long-distance transportation.
Equipment
Capabilities
- 3D dimensional pattern design
- Anti-static duration: 6-12 months
- Recycled PET material (eco-friendly)
- Customized for specific components
Applications
- In-house component handling
- Long-distance transportation
- ESD-sensitive parts storage
- Semiconductor component trays
Custom Molded Rubber/Silicone Parts
Custom molded rubber and silicone parts with metal bonding capabilities. Specialized in tactical night vision components including gated eyecups with shutter functionality, as well as rubber parts for electronic devices.
Equipment
Capabilities
- Rubber/Silicone to metal bonding
- Stable bonding strength quality
- Complex geometry molding
- Multiple durometer options
Applications
- Tactical night vision eyecups
- Shutter rubber components
- Electronic device seals
- Vibration dampening parts
Material Expertise
Materials We Work With
Extensive experience with metals and engineering plastics for diverse applications
Metals
| Material | Grades | Properties | Applications |
|---|---|---|---|
| Aluminum | A5052A5083A6061A7075 | Lightweight, corrosion resistant, excellent machinability | Optical housings, aerospace brackets, heat sinks |
| Stainless Steel | SUS303SUS304SUS316SUS420SUS430SUS630 | Corrosion resistant, high strength, hygienic | Medical devices, marine components, precision parts |
| Titanium | TC4 (Ti-6Al-4V) | High strength-to-weight ratio, biocompatible, corrosion resistant | Aerospace, medical implants, defense systems |
| Nickel-base Alloy | Inconel | Extreme heat and corrosion resistance, high strength | Aerospace, chemical processing, high-temp applications |
| Tool Steel | SKS3 | High hardness, wear resistant, heat treatable | Dies, molds, precision tooling |
| Brass & Copper | BrassCopper | Excellent machinability, electrical conductivity, corrosion resistant | Electrical connectors, fittings, optical components |
Engineering Plastics
| Material | Grades | Properties | Applications |
|---|---|---|---|
| Ceramics | Technical Ceramics | High hardness, heat resistant, electrical insulation | Semiconductor, optical systems, high-temp applications |
| Quartz & Sapphire | QuartzSapphire | Optical clarity, extreme hardness, chemical resistant | Optical components, semiconductor, precision instruments |
| Silicon Carbide | SiC | Extreme hardness, thermal conductivity, chemical resistant | Semiconductor equipment, high-wear applications |
| PEEK & Teflon | PEEKPTFE (Teflon) | High temperature, chemical resistant, low friction | Seals, semiconductor, aerospace components |
| POM & PET | POM (Delrin)PET | Low friction, dimensional stability, fatigue resistant | Gears, bearings, precision mechanical parts |
| Other Plastics | AcrylicPCViton | Various specialized properties per application | Optical covers, housings, seals and gaskets |
Don't see your material? Contact us to discuss your specific requirements.
Finishing Services
Surface Treatments
Complete finishing capabilities for enhanced performance and appearance
Light-Absorbing Finish
Specialized surface treatment for optical components requiring maximum light absorption and minimal reflection.
Types
Specs: For optical applications
Low-Reflective Black
Low-reflective black finish specifically designed for optical and electro-optical applications.
Types
Specs: Minimal dimensional change
Anodizing
Increases corrosion resistance and surface hardness. Available in various colors.
Types
Specs: Thickness: 5-25μm (Type II), 25-75μm (Type III)
Bead Blasting
Creates uniform matte finish. Removes tool marks and prepares surface for coating.
Types
Specs: Ra 1.6-6.3μm (adjustable)
Functional Coatings
Functional coatings for wear resistance, corrosion protection, and specialized applications.
Types
Specs: Various thicknesses available
Heat Treatment
Heat treatment services to achieve required hardness and material properties.
Types
Specs: Per material specifications
Precision Standards
Precision Capabilities
Industry-leading tolerances backed by advanced measuring equipment
±0.005mm
Minimum Tolerance
Achievable on CNC turning and milling for critical dimensions
Ra 0.2μm
Surface Finish
Mirror finish achievable for optical applications
0.003mm
Roundness
Precision roundness for bearing surfaces and seals
0.005mm
Flatness
Precision flatness for mating surfaces and optical mounts
Inspection Equipment
Our quality lab is equipped with precision measuring instruments to verify every critical dimension.
CMM
HEXAGON Global Classic
Accuracy: 1.5μm
Height Gauge
TESA Micro-Hite
Resolution: 0.001mm
Optical Comparator
Nikon V-12B
50x magnification
Surface Roughness
Mitutoyo SJ-210
Ra/Rz/Rq measurement
Have a Project in Mind?
Let's discuss your manufacturing requirements and find the best solution.